Metal Polishing and Deburring Machine with Wide Abrasive Belt and Single or Multiple Universal Roller Brush

Product Description

Stainless Steel Carbon Steel Mild Steel Metal Sanding Machine Deburring Machine
Polishing Machine Chamfering Machine Deoxidizing Surface Deburring Machine

Deburring Machine
Sanding Machine 
Polishing Machine 
Chamfering Machine
RL-LSP-L800
RL-LSP-L1000
RL-LSP-L1350
RL-LSP-L1600

Metal Surface, Metal Edge, Metal Hole Treatment Machine Metal Processing Machine

I. Main Processing Scope of the Sanding and Deburring Machine
1.Processing products: carbon steel, stainless steel, aluminum plate, copper plate, all kinds of non-ferrous metals, etc
2.Sanding and Deburring Machine functions:
This equipment is a dry sand belt and four groups of universal sand tablet roller brush combination model.
It is mainly used to handle the workpiece edge, hole deburr treatment and realize the metal plate hairline, deoxidation skin, polishing and other processing treatment.
The burr caused by stamping, shear, laser cutting, plasma cutting, flame cutting, water cutting and other processes can be removed in all directions by our Deburring machine, so that all edges, holes to achieve a small R arc effect, the processing process is safe and reliable, so that the workpiece can achieve perfect quality.

II. Metal Surface Comparison before Processing VS after the Deburr Processing

 

III. Main Technical Parameters of the Equipment

Working Width	≤800mm
Processing Thickness	0.5~80mm
Minimum Processing Size	50mm×50mm
The Power of the Machine	25.5KW(Does not include dust removal)
Sand Belt Size	Φ 1910mm ×800mm
Sand Rolling Brush Size	Φ 300mm ×300mm
Delivery Speed	0.5~6m / min
Sand Belt Line Speed	12m /s
Rolling Brush Rotation Speed	Adjustable frequency conversion of 500~1400r / min
Rolling Brush Public Speed	1~15r / min
Number of roller-brush planetary revolution shaft heads	1
Number of rolling-brush planetary rotation shaft heads	4
Machined thickness servo adjustment precision	0.01mm
Rolling brush compensation servo adjustment precision	0.01mm
Grinding Consumables	Sand Belt + Rolling Brush
Dust Dust Air Volume	4000m³/h
Contour Size of the Unit	Length 2950mm wide 1950mm height 2150mm
The Weight of the Whole Machine is about	3.5T

IV. Main Configuration List of the Sanding & Deburring Machine

Items Name	Specifications & Models	QTY	Functions	Brand
Sand belt main grinding wheel	Φ 185mm ×800mm	1	For sand strip grinding	Raylas
Sand belt main motor	7.5KW	1	For sand band power	Shiyang
Rolling brush rotary motor	4KW	1	For rolling and brush small shaft rotation power	Shiyang
Roller brush rotary deceleration motor	750KW	1	For the brush to roll the transfer power	CPG
Rolling brush lift servo motor	750W	1	For roll-brush wear compensation	Inovance
conveyer belt	Φ5380mm ×800mm	1	It is used for transportation and feeding	Enter port
Conveyor belt drive motor	1.5KW	1	Used to transport power	Xinling
Transmission reducer	RXF77	1	For conveying transmission	Xinling
Workbench lift servo motor	750W	1	For machining the thickness adjustment	Inovance
Sand belt deviation correction detection switch		1	For sand belt deviation correction detection signal	Bonner, United States
Zhang tight cylinder	ACQ80×30	1	It is used to tighten the sand belt	AirTAC
Rectify the deviation cylinder	SDA63×5	1	It is used for sand band correction	AirTAC
Rolling brush rotation frequency converter	4KW	1	For three sets roll brush rotation speed adjustment	Schneider
Roller brush rotary frequency converter	1.5KW	1	For roll speed control	Schneider
Transmission motor frequency converter	1.5KW	1	Used to transport speed	Schneider
Vacuum adsorption fan	11KW	1	For vacuum negative pressure adsorption	Elakro, Germany
High speed bearing		1	For high speed rotation	NSK
Low-voltage apparatus		1	For electrical control	Schneider
Control	PLC	1	Used for complete machine control	Siemens
Touch Screen	21.5 Inch	1	Used for complete machine control	Taizhong

V. The Deburring Machine Structure Designs

VI. The Working Principle of the Sanding and Deburring Machine
This equipment first through a set of sand belt station to remove the slag particles on the surface of the workpiece such as large burr, and then through 4 groups of universal sand tablet roll brush combination, adjacent two sander roll brush rotation, sander roll brush combination, to the edge of the workpiece, inner hole high speed centrifugal grinding, scraping, cutting, file, no burr, no effect on the accuracy of the workpiece edge, inner hole burr removal and uniform R Angle (R Angle size can be realized by using different process and abrasive belt), through processing, will not destroy the accuracy of the workpiece size.
At the same time, the sand belt station and sand rolling station can also run independently: sand belt station independently can achieve metal hairline, polishing, peeling, slag and other processing; sand rolling brush independent operation can achieve 360 degrees without dead Angle burr treatment, especially for laser cutting, CNC punching under coated sheet metal parts, not only the burr removed clean, and do not hurt the film, the sheet metal without scratch. Because this equipment uses special soft abrasive wire, only designed for the characteristics of burr, so it is a harmless (in the case of film) sheet metal surface effect of burr equipment, and the special workpiece with superior processing efficiency.
The conveying system is equipped with strong vacuum negative pressure adsorption fixed workpiece, for 50mm above 50mm workpieces can be realized without tooling through machining, special workpiece can be selected supporting tooling fixed machining.The transmission system frequency conversion without speed control.
Supporting wet vacuum cleaner, reduce safety risks, efficient treatment of grinding dust, through the top high pressure high flow fan to the grinding dust inhalation dust chamber, through water deposition in water spray dust, dust environmental filtration and absorption, clean air discharged into the atmosphere.
For operators to demand a good working environment, recycling and grinding metal powder, to achieve environmental protection production.

Advantages of Using the Sanding and Deburring Machine:
1.Improve production efficiency: continuous feeding through the type of processing, can meet the demand of order processing volume;
2.Improve product quality: the workpiece processing consistency is good, the surface treatment effect is far beyond the manual treatment effect;
3.Cost saving: the cost of processing workparts per unit area is much lower than that of manual processing;
4.Safety and environmental protection: dust absorption, workers 'operation safety, improve workers' working environment.

VII. Machine in Factory

 

VIII. Requirements for Installation:
1. Adeate horizontal installation space (4m*5m).
2. 380V, 50HZ power supply (± 10%).
3. Clean compressed air and gas source.

IX. Random Information: (two user manuals, including the following contents, a set of random tools)
1. Mechanical Schematic Diagram
2. Electrical Schematic Diagram
3. Specifications and Models of Vulnerable Parts
4. Product Qualification Certificate
5. One Detailed Instruction Manual

If you want to know more about our machine, plese feel free to contact us, we will reply you asap.